Is your pork primal cutting process as streamlined as it could be? What if you could improve efficiency, increase yields, and reduce labor dependency—all by simplifying how primal cuts are performed?
While horizontal cutting has long been the standard in pork processing and continues to serve many processors well, newer techniques and technology are opening new possibilities. Vertical primal cutting has emerged as a valuable option for achieving greater precision and consistency. By vertically hanging carcasses and automating key steps, this method offers the potential to enhance yield, reduce waste, and improve overall process flow, all while requiring less manual labor.
The DeboFlex Primal Cut system is at the forefront of vertical primal cutting technology, providing an inline, modular solution that prioritizes accuracy and flexibility. By integrating vision-based cutting, ergonomic design, and automated efficiency, it simplifies operations and delivers consistent, high-quality results. Key advantages include:
DeboFlex Primal Cut's vision-based cutting technology uses advanced cameras and sensors to analyze each carcass's size, shape, and position in real time. Intelligent algorithms process this data to guide automated cutting tools, ensuring precise and consistent cuts that maximize yield and minimize waste. This approach reduces damage to valuable sections like the belly and ribs, enhancing product quality to meet consumer demand for top-tier cuts.
Logistics are streamlined with an overhead transport system that positions carcasses for optimal processing. With products hanging vertically, operators spend more time cutting and trimming and less time pushing and pulling the primals. This allows for higher throughput and a more predictable production flow.
Operators benefit from better visibility and optimal working positions, minimizing strain during tasks like tenderloin removal, flank opening, and tailbone removal. Better working conditions not only protect employees but can also contribute to higher staff retention.
Standalone cutting modules enhance operator safety compared to traditional primal cut tables. Typical horizontal setups position operators close to moving saw blades, increasing the risk of injury. DeboFlex Primal Cut automates key steps and positions carcasses vertically, keeping operators at a safe distance and effectively eliminating the potential for accidental contact.
Designed for flexibility, DeboFlex Primal Cut enables operators to perform precise anatomic shoulder cuts and adjust primal cut heights during production to meet various specifications. The system allows for easy adjustment of the hind-leg/middle splitting position, for example from 1.5 inches straight vertebra (EU specification) to 1 inch from the aitchbone (US specification).
Moreover, the modular nature of the DeboFlex system allows for tailored solutions depending on the specific needs of your processing plant. This flexibility ensures that your company can adapt to changing requirements while maintaining consistent performance.
Another benefit of the DeboFlex Primal Cut is its ability to incorporate angled cuts where necessary. By adjusting the cutting angles for specific carcass sections, the system enhances yield and reduces waste. This level of precision ensures better utilization of high-value meat sections, contributing to improved overall efficiency in the cutting process.
DeboFlex has already demonstrated its value across the globe, with millions of pigs processed to date. By transitioning to this vertical primal cutting system, processors have seen:
Beyond operational benefits, the DeboFlex system supports a more sustainable approach to meat processing. By optimizing product value and minimizing waste, it helps processors meet industry expectations for efficiency and environmental responsibility.
Whether you’re ready to optimize your operations or just want to learn more, our experts are here to help. Fill out the form below to book a meeting and explore how our solutions can transform your processes. Our pork cutting and deboning specialists are standing by to listen to your needs, analyze your current production, and map out how we can support your success.
And don’t miss your free eBook—your essential guide to the future of pork cutting and deboning.
Developed by industry experts, it delves into the transformative power of vertical cutting and the revolutionary techniques and technologies that are reshaping the industry. Your copy is available here:
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