How to maximize your raw materials and profitability with meat harvesting

The ProFIVE and ProTEN give you the flexibility and adaptability to produce raw materials for a variety of high-quality end products

Products Meat Harvesting

Meat harvesting solutions improve profitability and competitiveness while meeting regulatory requirements, delivering high-quality products, and supporting a sustainable food industry.

Feeding the world is a monumental task that demands efficiency and innovation from the meat processing industry. Minimizing waste and maximizing carcass valorization are essential strategies to meet the growing demands, especially as profit margins tighten.

Yield loss from leaving muscle meat on the bone after the deboning process is costly, as high-quality meat can still be collected from the bones and processed into end products like hamburgers and sausages. Using as much of the raw material as possible is not just an economic necessity but also an ethical and environmental imperative.

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Minimizing waste and maximizing carcass valorization

This is where our advanced meat harvesting equipment comes into play, helping you achieve minimal waste and maximum carcass valorization. The ProFIVE and ProTEN are designed to enhance your profitability and competitiveness while meeting regulatory requirements and delivering high-quality products to your customers, contributing to a sustainable food industry.

These innovative solutions allow you to recover high-quality meat from bones left after deboning, with up to 45% yields. These machines effectively separate the remaining meat using low-pressure methods while preserving bone integrity. The resulting 3 mm meat is comparable to manually trimmed cuts, offering a cost-effective and efficient solution to maximize your yield.

With the ProFIVE and ProTEN, you benefit from their flexibility and adaptability to produce ideal raw materials for a variety of end products. Both machines offer a low-pressure option for ‘higher quality’ products, such as hamburgers, meatballs, and sausages, and a high-pressure option for products with mechanically separated meat (MSM), like hot dogs, frankfurters, mortadella, bologna sausage, and luncheon meat.

Meeting legal requirements and specifications

The meat products produced by our harvesting solutions meet the highest standards and regulations. In addition, with our equipment bones remain anatomically recognizable after meat harvesting, and the low-pressure technology keeps bone marrow and other fluids levels to a minimum, resulting in high protein, low iron, and low calcium content.

Real customer success

Our solutions have delivered remarkable results for our customers. One notable example is a major player in Germany who experienced a 4% increase in absolute yield with a price difference of €0.90 per kg between low-pressure and high-pressure products. Processing 150 tons daily, this customer earned an extra revenue of €1.35 million per year by upgrading their meat harvesting equipment to the latest standards.

Meat Harvesting Infographic

Short payback time

The ProFIVE and ProTEN can optimize the value of your meat processing operations, minimizing waste and maximizing yield, with a payback period often within a year. In the US, processors can realize returns in just a few months, benefiting from the higher value of low-pressure obtained mass classified as ‘meat.’

See the ProFIVE in action

Want to see the ProFIVE in action? Join our upcoming webinar, “Unlocking Higher Returns in Pork Processing,” where we share insights and innovative solutions to enhance your meat processing operations. Don’t miss this opportunity to learn from industry leaders, learn about cutting-edge solutions, and discover practical strategies to optimize your production processes.
 

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