Product

VC-i

The first intelligent vent cutter

  • AI-powered performance with PUPIL vision technology
  • User-friendly control with recipe settings via HMI touchscreen
  • Automated adjustments to product characteristics for consistent quality
  • Real-time monitoring of performance and machine health
  • Improved design for superior performance and cleanability 
  • Reduced water use

Information

The VC-i represents a revolutionary leap in poultry processing technology, introducing the world's first intelligent vent cutter powered by artificial intelligence. This innovative vent cutter consistently delivers peak performance and hygiene without human intervention, setting the standard in the industry.

PUPIL - artificial intelligence

PUPIL (Precision Unified Processing with Intelligent Learning) employs advanced deep-learning AI to monitor VC-i's performance. It provides real-time insights into the efficiency of vent cutting, ensuring that cloacas are positioned correctly. The system generates performance reports and alerts operators if productivity dips below a set threshold, allowing for immediate corrective actions.

Automated settings 

Users can enter specific recipes via the HMI touchscreen, allowing the machine to automatically adjust height, drilling depth, backplate positioning and product positioning. Thanks to these digital machine settings, manual adjustments based on guesswork are a thing of the past. Eliminating human errors in this way, consistent, high-quality results across shifts and flocks are ensured. 

Mechanical improvements - hygiene and water-savings

The vent cutter's mechanical construction is completely revised for optimum performance, yield and hygiene. The VC-i features 20 newly developed units with an open design, offering reduced contamination risk and enhanced cleanability. Its smart product detection system saves water usage by identifying empty shackles and adjusting operations accordingly. The unique StepClean feature simplifies maintenance and cleaning.
The machine's no-touch concept, the vacuum cleaning system, and the automatic drill cleaning after each operation prioritize hygiene, contributing significantly to overall product quality.

Software

Internal SmartBase software monitors the machine's health in real-time, displayed on the HMI screen. It provides early warning alerts for performance issues, enabling proactive adjustments and maintenance.
Connection to IMPAQT software ensures an overall communication with the other systems in the primary processing line, such as the Nuova-i.  

The digital side of the VC-i, represented by PUPIL vision technology, SmartBase software, and HMI touchscreen control, marks a significant advancement in vent cutting performance.

Service

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.

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